Outboard Manuals

Johnson Evinrude Outboard Motor 1-40hp 1956-1970 Service Repair Manual

Johnson Evinrude Outboard Motor 1-40hp 1956-1970 Service Repair Manual


Johnson Evinrude Outboard Motor 1-40hp 1956-1970 Service Repair Manual
Type: PDF, zipped size: 30.82MB

Download DIY service repair manual for 1956-1970 Johnson Evinrude Outboard Motor 1-40hp. Highly detailed with complete instructions and illustrations, wiring and diagrams to service your machine.

1956 - 1970 JOHNSON EVINRUDE OUTBOARD SERVICE MANUAL / REPAIR MANUAL 1.5HP - 40HP Years: ( 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 ) * COMPLETE DIY PDF EBOOK MANUAL - DOWNLOAD NOW !!

(( VERY HIGH QUALITY FACTORY SERVICE MANUAL - COMPLETE FACTORY SERVICE REPAIR MANUAL - COVERS ALL MODELS & YEARS MENTIONED - SIMPLY THE BEST MANUAL YOU COULD GET ANYWHERE FOR YOUR "JOHNSON EVINRUDE OUTBOARD YEARS: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970" - PERIOD - FULL VALUE FOR MONEY - FULL DOWNLOAD SUPPORT AFTER PURCHASE ))

SERVICE MANUAL DETAILS:

  • Downloadable:YES
  • Compatible: All Versions of Windows, Mac & Linux
  • FileType: PDF
  • Language: English
  • Requirements: PDF Reader.

SERVICE MANUAL COVERS:

  • TOP SEAL,
  • Removal,
  • INTRODUCTION,
  • BOTTOM SEAL,
  • CLEANING, WAXING, Inspection,
  • AND POLISHING,
  • CENTERING PINS,
  • CONTROLLING CORROSION,
  • PROPELLERS,
  • MAIN BEARING BOLTS,
  • FUEL SYSTEM AND CRANKCASE SIDE BOLTS,
  • LOADING,
  • CRANKCASE COVER,
  • HORSEPOWER,
  • Removal,
  • FLOTATION,
  • Cleaning and Inspecting,
  • EMERGENCY EQUIPMENT,
  • CONNECTING RODS,
  • COMPASS,
  • AND PISTONS,
  • STEERING,
  • Removal,
  • ANCHORS,
  • Disassembly,
  • MISCELLANEOUS EQUIPMENT,
  • Rod Inspection,
  • BOATING ACCIDENT REPORTS and Service,
  • NAVIGATION Piston and Ring Inspection and Service,
  • 2 TUNING Assembling,
  • CRANKSHAFT,
  • TUNE-UP SEQUENCE Cleaning and Inspection,
  • COMPRESSION CHECK,
  • SPARK PLUG INSPECTION,
  • IGNITION SYSTEM CYLINDER BLOCK SERVICE,
  • SYNCHRONIZING,
  • Honing Procedures,
  • BATTERY SERVICE Assembling,
  • CARBURETOR ADJUSTMENTS,
  • Piston and Rod Assembly,
  • FUEL PUMPS Installation
  • STARTER AND SOLENOID,
  • Crankshaft Installation,
  • INTERNAL WIRING HARNESS,
  • Large Horsepower Engines,
  • WATER PUMP CHECK 15 hp to 4-0hp,
  • PROPELLER,
  • Crankshaft Installation,
  • LOWER UNIT Small Horsepower Engines,
  • BOAT TESTING 1.5 hp, 5.0 hp, 5.5 hp, 6.0 hp, 9.5 hp,
  • 3 POWERHEAD Crankshaft Installation,
  • Small Horsepower Engines,
  • INTRODUCTION 3.0 hp, 4-0. hp, 7.5 hp,
  • Theory of Operation Crankcase Cover Installation,
  • CHAPTER ORGANIZATION Main Bearing Bolt and Crankcase,
  • POWERHEAD DISASSEMBLING Side Bolt Installation,
  • HEAD SERVICE,
  • Bottom Seal Installation,
  • REED SERVICE,
  • 15 hp to 4-0hp Engines,
  • Description Exhaust Cover and Bypass,
  • Reed Valve Adjustment Cover Installation ,
  • Cleaning and Service Reed Box Installation,
  • BYPASS COVERS Head Installation,
  • EXHAUST COVER BREAK-IN PROCEDURES ,
  • Cleaning EXPLODED DRAWINGS ,
  • FUEL SYNCHRONIZATION FUEL AND IGNITION SYSTEMS,
  • INTRODUCTION Primary Pickup Adjustments,
  • GENERAL CARBURETION and Locations,
  • FUEL SYSTEM ELECTRICAL,
  • TROUBLESHOOTING,
  • Fuel Pump Tests INTRODUCTION,
  • Fuel Line Test BATTERIES,
  • Testing with Pressure Tank,
  • Marine Batteries,
  • Rough Engine Idle,
  • Battery Construction,
  • Excessive Fuel Consumption,
  • Battery Location,
  • CARBURETORS,
  • Battery Service,
  • TYPE I CARBURETOR,
  • Jumper Cables Removal and Disassembling Dual Battery Installation Cleaning and Inspecting,
  • GAUGES AND HORNS,
  • Assembling Constant-Voltage System,
  • CHOKE SYSTEM - SERVICE PROCEDURES,
  • Heat/Electric Choke,
  • Temperature Gauges,
  • All Electric Choke,
  • Warning Lights,
  • Water Choke,
  • Thermomelt Sticks,
  • TYPE II CARBURETOR,
  • FUEL SYSTEM : Disassembling - Fuel Gauge - Cleaning and Inspecting - Fuel Gauge Hookup - Assembling Troubleshooting,
  • ASSEMBLING CHOKES TO TACHOMETER,
  • TYPE II CARBURETORS HORNS Adjustments ELECTRICAL SYSTEM GENERAL,
  • TYPE III CARBURETORS INFORMATION,
  • Removal CHARGING CIRCUIT SERVICE,
  • Cleaning and Inspecting Troubleshooting Assembling Generator Service Adjustments Armature Testing,
  • FUEL PUMP SERVICE: Cleaning and Inspecting - Troubleshooting - Assembling Removal and Repair,
  • CHOKE CIRCUIT SERVICE,
  • Cleaning and Inspecting STARTER MOTOR CIRCUIT Assembling and Installation SERVICE,
  • FUEL TANK AND LINE SERVICE Circuit Description,
  • Disassembling Starter Motor Description,
  • Cleaning and Inspecting Troubleshooting Assembling Testing,
  • LATE MODEL FUEL TANK STARTER DRIVE GEAR SERVICE,
  • SERVICE Starter Removal,
  • 5 IGNITION Drive Gear Disassembling - Cleaning and Inspecting,
  • INTRODUCTION Assembling Type I Drive,
  • SPARK PLUG EVALUATION Disassembling Type II,
  • POLARITY CHECK Cleaning and Inspecting,
  • WIRING HARNESS Assembling Type II Drive,
  • FLYWHEEL MAGNETO IGNITION DELCO-REMY SERVICE - TROUBLESHOOTING - Removal,
  • SERVICING FLYWHEEL MAGNETO,
  • IGNITION SYSTEM : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
  • ELECTRICAL,
  • AUTOLITE STARTER MOTOR : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
  • PRESTOLITE STARTER MOTOR : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
  • STARTER MOTOR TESTING ,
  • STARTER MOTOR - INSTALLATION,
  • ACCESSORIES,
  • INTRODUCTION,SHIFT BOXES,
  • Description,
  • OLD-STYLE DOUBLE LEVER : Troubleshooting - Disassembling - Cleaning and Inspection - Assembling,
  • NEW-STYLE SHIFT LEVER: Troubleshooting - Disassembling - Cleaning and Inspection - Assembling,
  • ELECTRIC GEAR BOXES AND SINGLE LEVER CONTROL : SERVICE - Removal - Disassembling - Armature Testing - Cleaning and Inspecting - Assembling,
  • PUSH BUTTON SHIFT BOX SERVICE,
  • EVINRUDE UNITS ONLY Troubleshooting Disassembling Cleaning and Inspecting Assembling,
  • CABLE END FITTING INSTALLATION,
  • AT THE ENGINE END,
  • LOWER UNIT,
  • MANUAL SHIFT,
  • PROPELLER REMOVAL,
  • DRAINING LOWER UNIT,
  • LOWER UNIT SERVICE,
  • 1.5 hp to 4.0 hp -- NO SHIFT: Lower Unit Removal - Water Pump Removal - Disassembling - Cleaning and Inspecting - Assembling - Water Pump Installation - Lower Unit Installation - Filling the Lower Unit - Propeller Installation,
  • LOWER UNIT SERVICE,
  • MANUAL SHIFT -- 5 HP TO 25 HP: Water Pump Removal - Disassembling - Cleaning and Inspecting - Assembling - Water Pump Installation - Lower Unit Installation - Filling the Lower Unit - Propeller Installation,
  • MANUAL SHIFT 28 HP TO 40 HP: Removal -Water Pump Removal - Disassem bling - Cleaning and Inspecting - Assembling - Lower Unit Installation,
  • ELECTROMATIC LOWER UNIT: Description Troubleshooting Removal Disassembling Cleaning and Inspecting Assembling Water Pump Installation Lower Unit Installation,
  • 9 HAND STARTERS,
  • INTRODUCTION,
  • Operation,
  • TYPE I STARTER,
  • CYLINDER WITH PINION GEAR,
  • 5 HP and 6 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Disassembling Cleaning and Inspecting Assembling ,
  • HAND STARTERS,
  • - TYPE I STARTER,
  • CYLINDER WITH PINION GEAR,
  • ALL 9.5 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Cleaning and Inspecting Assembling Installation ,
  • TYPE II STARTER,
  • COIL SPRING WITH SWING ARM,
  • DRIVE GEAR,
  • 3HP 1968,
  • 4 HP 1969-70: Removal Disassembling Cleaning and Inspecting Assembling ,
  • TYPE III STARTER MOUNTED ATOP FLY WHEEL MODEL WITH RETURN SPRINGS,
  • 28 HP 1962 1963,
  • 30 HP 1956,
  • 35 HP 1957 1958 59,
  • 40 HP 1960 1961 1962 1963 : Removal - Cleaning and Inspecting Assembling Rope Installation Starter Installation,
  • TYPE III STARTER,
  • MOUNTED ATOP FLYWHEEL,
  • MODEL WITH NO RETURN SPRINGS,
  • 28 HP 1964,
  • 33 HP 1965 1966 1967 1968 1969 1970,
  • 40 HP 1964 1965 1966 1967 1968 1969 1970,
  • TYPE III STARTER,
  • MOUNTED ATOP FLYWHEEL,
  • MODEL WITH ONE NYLON PAWL,
  • 3 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968,
  • 5.5 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964,
  • 7.5 HP 1956 1957 1958,
  • 10 HP 1956 1957 1958 1959 1960 1961 1962 1963,
  • 15 HP 1956,
  • 18 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970,
  • 20 HP 1966 1970,
  • 25 HP 1969 1970,
  • MAINTENANCE,
  • INTRODUCTION,
  • ENGINE SERIAL NUMBERS,
  • FIBERGLASS HULLS,
  • ALUMINUM HULLS,
  • BELOW WATERLINE SERVICE,
  • SUBMERGED ENGINE SERVICE,
  • WINTER STORAGE,
  • LOWER UNIT SERVICE,
  • Propeller,
  • BATTERY STORAGE,
  • PRESEASON PREPARATION,
  • APPENDIX,
  • METRIC CONVERSION CHART,
  • DRILL SIZE CONVERSION CHART,
  • TORQUE SPECIFICATIONS,
  • POWERHEAD SPECS,
  • TUNE-UP SPECS,
  • GEAR OIL CAPACITIES,
  • STARTER MOTOR SPECS,
  • REGULA TOR SPECS,
  • GENERATOR SPECS,
  • CONDENSER SPECS,
  • STAR TER ROPE SPECS,
  • WIRE INDENTIFICATION ORA WINGS,
  • 20 hp and 25 hp -- 1971 - 1972,
  • 33 hp with Generator -- 1965 1966 1967,
  • 33 hp with Generator -- 1968,
  • 33 hp with Generator -- 1969 1970,
  • 35 hp 1957 1958 1959,
  • 40 hp Standard Shift with Generator -- 1960 1961 1962 1963 1964 1965 1966,
  • 40 hp Standard Shift with Generator -- 1967 1968,
  • 40 hp Standard Shift with Generator -- 1969 1970,
  • 40 hp Electric Shift with Generator -- 1961 1962 1963 1964 1965 1966,
  • 40 hp Electric Shift with Generator -- 1967 1968 and
  • 40 hp Electric Shift with Generator -- 1969 1970.

Topics include:

  • Power Head
  • Hand Starter
  • Fuel System
  • Lubrication, Maintenance & Tune Up
  • Tools & Techniques
  • Dygimanual
  • Gearcase
  • Ignition & Electrical Systems
  • Wiring Diagrams
  • General Information
  • Troubleshooting
  • Engine Synchronization & Linkage Adjustments
  • Lower Unit
  • Quick Reference Data


Download Johnson Evinrude Outboard Motor 1-40hp 1956-1970 Service Repair Manual

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